NIS Sorter - Initial Accuracy Testing
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I have started calibrating and characterising the machine recently. The following table lists the traits I am aiming for and their current status.
These figures are still a bit rubbery as I’m still going through the process so these will be updated from time to time as new data becomes available. Stats in these tables is based on P=0.05, N=20.
Raw Measurement Accuracy
This first table shows the error for the various raw measurements the machine makes.
Parameter |
Measure Unit |
Measure Error (+/-) Single Nut |
Measure Error (+/-) 20 Nut Batch Average* |
Comment |
Whole Nut - Colour | 8 bit RGB | 2.5 (2%) | 0.5 | Needs transform to standard colour scale |
Whole Nut - Size Average Diameter
Minimum Diameter Maximum Diameter Min Enclosing Diam
|
mm mm mm mm |
0.20 0.50 0.50 0.30 |
0.05 0.15 0.15 0.10 |
= required slot opening for separation = required circle opening for separation |
Whole Nut - Mass Whole Nut - Moisture Mass |
gr gr |
0.15 0.08 |
0.05 0.02 |
+/-0.1gr is possible in a half-speed
high resolution mode. Experimental |
Whole Nut - Calculated Metrics Volume
Specific Gravity
Shape
Moisture Content
|
cm^3 gr/cm^3 mm/mm w/n |
0.25 0.05 0.02 2% |
0.05 0.02 0.01 0.5% |
Volume / Mass Min/Max, Prolateness, Convex Deviation Experimental |
- Indicative of single source batch. Depends on the in-batch variability, some scenarios are higher than others.
Classification & Severity Accuracy
This tables shows the accuracy for various high level categories of defect.
Category | % False Positives |
% False Negatives |
Severity Error |
Comment |
Whole Nut - Categories Normal
Immature Sun Faded Aged/Rotten |
<1%* - - <1% |
<1%* - - <1% |
5% - - 5% |
* these can increase as other categories are added calibrating calibrating Age Faded & Rotten mix a bit |
Defect - Categories |
calibrating |
Rapid KR
The machine is also capable of doing a Rapid Kernel Recovery test, where either wet or dry nuts are cracked and placed in the machine, and KR is calculated a few seconds later. This can be done as additional function of the sorter with minor modifications, or a compact single purpose version can be built for in-field use.
This table shows accuracy for five NIS traits that the Rapid KR mode can measure.
Trait |
Single Nut Accuracy |
In-Tree Variability |
20 Nut Batch Accuracy* |
100 Nut Batch Accuracy* |
Nut Diameter (mm) | 0.6 | 3.5 | 0.8 | 0.4 |
Nut Mass (gr) | 0.5 | 3.0 | 0.7 | 0.3 |
Kernel Diameter (mm) | 0.5 | 2.7 | 0.6 | 0.3 |
Kernel Mass (gr) | 0.2 | 1.0 | 0.2 | 0.1 |
Kernel Recovery | 1.5% | 4.4% | 1.0% | 0.5% |
Visual Separation of Varieties
Finally the machine can also separate between different varieties of nuts based on the NIS appearance.
This table shows the separation accuracy for four common varieties.
Mixing From\To |
A4 | A16 | A38 | H246 | Overall Error |
A4 | - | < 1% | < 1% | < 1% | 1% |
A16 | < 1% | - | 2% | 11% | 10% |
A38 | < 1% | 2% | - | 5% | 7% |
H246 | < 1% | 14% | 4% | - | 11% |
This is very much a work in progress at this stage, I will be looking at a larger group of varieties in the near future.